Case Study: High-Volume Cosmetic Repair Facility for BYD Cars Australia & Eagers Automotive in Queensland 

Client: BYD Cars Australia & Eagers Automotive 

Operated by: Bears Auto Group 

Scope: High-volume minor cosmetic repair facility for pre-delivery vehicles 

Brands Serviced: BYD, Land Rover, Ford, Chevrolet

Location: Queensland 

Project Overview for BYD Cars Australia & Eagers Automotive 

To meet the growing demand for high-quality pre-delivery cosmetic repairs, Bears Auto Group established a state-of-the-art repair facility designed to process vehicles quickly and efficiently. This facility, developed for BYD Cars Australia and Eagers Automotive, required a system that could handle high volumes while maintaining showroom-quality finishes. Truflow was chosen as the preferred spray booth provider due to the superior performance and reliability of its Elite Series Booths and Prep Bays.

The Challenge Presented by BYD Cars Australia & Eagers Automotive 

Modern dealerships demand pristine vehicle presentation. Minor imperfections – such as scratches, chips and minor dents – must be corrected before a car reaches the showroom floor. The repair process must be efficient to keep up with dealership turnover while ensuring an impeccable finish that meets brand standards. The challenge was to create a seamless workflow that allowed technicians to work on multiple vehicles simultaneously without compromising on quality.

The Truflow Solution

To optimise repair efficiency, Truflow provided a range of Elite Series Spray Booths and Prep Bays tailored to the needs of a high-volume facility. These booths offer:

  • Advanced Airflow Technology: Ensuring even paint application with minimal dust contamination.
  • Fast Cure Cycles: Reducing downtime and increasing the number of vehicles processed daily.
  • Energy Efficiency: Lower operational costs while maintaining high performance.
  • Seamless Workflow Integration: Allowing technicians to transition vehicles from prep to paint to finishing seamlessly.

Cosmetic Repairs at Scale

The facility specialises in minor cosmetic repairs that can be completed within short turnaround times. These include:

  • Paint Touch-Ups: Correcting minor scratches, chips and scuffs using precision-matched paint application.
  • Panel Refinishing: Refinishing panels to remove small dents and blend repairs into the original factory finish.
  • Bumper Repairs: Addressing minor impacts and scrapes that often occur during vehicle transport.
  • Wheel & Trim Refinishing: Restoring alloy wheels and trims to showroom condition.

Results & Impact

With Truflow’s booth and prep bay solutions in place, the facility now processes a high volume of vehicles with efficiency and consistency. The streamlined system ensures that pre-delivery cars maintain a flawless appearance, enhancing customer satisfaction and upholding the reputation of the brands serviced.

The success of this facility highlights the importance of high-quality spray booth technology in modern automotive repair and reinforces Truflow’s position as a trusted provider for the industry.

For more information on how Truflow can enhance your repair facility, contact us today.